Archive | Industrial Automation

Optimize-Process-Operations-with-Wireless-Measurements

How to Overcome Challenges of PID Control and Analyzer Applications via Wireless Measurements

Wireless measurements offer significant life-cycle cost savings by eliminating the installation, troubleshooting, and modification of wiring systems for new and relocated measurements. Some of the less recognized benefits are the eradication of EMI spikes from pump and agitator variable speed drives, the optimization of sensor location, and the demonstration of process control improvements. However, loss […]

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Webinar Recording: Large Industrial Project Execution

Driven by a desire to reduce risk with large projects, many owner organizations utilize a strategy where an EPC (engineering, procurement, construction) company is sole-sourced to manage and execute the entire scope. While EPCs are well-suited to execute the civil and mechanical scopes that make up most of the cost in a large project, they […]

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PID-Tuning-Rules

PID Tuning Rules

Nearly every automation system supplier, consultant, control theory professor, and user has a favorite set of PID tuning rules. Many of these experts are convinced their set is the best. A handbook devoted to tuning has over 500 pages of rules. The enthusiasm and sheer number of rules is a testament to the importance of […]

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Webinar-Recording-How-Machine-Learning-is-Advancing-Predictive-Maintenance-in-Manufacturing

Webinar Recording: How Machine Learning is Advancing Predictive Maintenance in Manufacturing

In 2014, I made a decision to walk away from manufacturing after more than 32 years of immersion in the space. My manufacturing experience started as a controls engineer way back 1982, when the Allen-Brady PL2 and GE Series Six were the hot technologies. Over the years I rode the technology wave starting with PC […]

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How-to-Close-the-Operator-Competency-Gap-in-Process-Industries

How to Close the Operator Competency Gap in Process Industries

Developing and maintaining competent process operators is critical to business performance in the process industries. This blog post, the second part in a two part series, looks at operator competency. In the first post I focused on four signal classes that are leading and lagging indicators of potential competency gaps in process operators. In this […]

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What-Are-Indicators-of-Potential-Competency-Gaps-in-Industrial-Process-Operators

What Are Indicators of Potential Competency Gaps in Industrial Process Operators?

Developing and maintaining competent process operators is critical to business performance in the process industries. This blog post focuses on four signal classes that are leading and lagging indicators of competency gaps in process operators. The evidence of history is that if not addressed, these gaps increase the risk of non-optimal outcomes leading to reduced […]

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